Once the basecoat dries and gthe sxcess mesh has been removed, the top coat can be applied.  You must decide if you want a smooth or sand coat applied, this will depend on the job you are doing.  Once the top coat has been applied and dries then you can apply the piece to the job or project that you have under taken.

RED STAR FOAM POPOUT SIZES AND PRICING

NOTE

SQUARE*  --------------------------DENOTES ALL FOUR CORNERS

BN** - (BN=BULL NOSE)------ DENOTES ONE SIDE WITH ROUNDED CORNERS

SAND# ----------------------------- DENOTES COARSE EXTERIOR COATING, ie.. STANDARD STUCCO FEEL

SMOOTH##------------------------------------- DENOTES SMOOTH EXTERIOR COATING, ie.. SMOOTH CONCRETE FEEL



ITEMPRICE (PER 8 FT LONG PIECE)
2X4 SQUARE* PO$1.55
MESH AND SAND#$11.80
MESH AND SMOOTH##$18.35
2X4 BN** PO$2.03
MESH AND SAND#$12.28
MESH AND SMOOTH##$18.83
2X6 SQUARE* PO$2.28
MESH AND SAND#$13.03
MESH AND SMOOTH##$19.08
2X6 BN** PO$3.12
MESH AND SAND#$13.66
MESH AND SMOOTH##$19.71
2X8 SQUARE* PO$4.17
MESH AND SAND#$14.28


​The first step in the coating process is to apply an adhesive to the cut foam, once the adhesive sets, we will then apply a 2 ounce or 4.5 ounce adhesive mesh and smooth and press the mesh into the cut foam.

CUSTOM AND STANDARD FOAM DESIGN

STANDARD FOAM DESIGN

Once the mesh process has been completed, we can move to the basecoat process, where a basecoat and coating adhesive is applied to the mesh coveres item.

             FROM THIS                                                        TO THIS

SAND

​COAT

SMOOTH

​COAT

CUSTOM FOAM DESIGN

When it comes to custom foam designs, your imagination is the only limiting factor.  We can design, cut, coat and finish anything that you need for that custom job that you are doing.  Arches, Columns, Rosaettes, Animal Shapes, Mantles, Entryways, again your imagination is the only limiting factor.

​SHAPES

THE PROCESS

Once the design has been detrermined, or the popouts have beed chosen.  We can then cut the original foam block into any shape desired. Now the cutting is complete and the customer can take them for their individuall projects or they can be prepared ands coated by our professional staff.

The foam arrives as a 4x4x8 block of 1ounce or 2 ounce foam